5/16/2011

Creating Continuous Flow: An Action Guide for Managers, Engineers & Production Associates Review

Creating Continuous Flow: An Action Guide for Managers, Engineers and Production Associates
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I bought this book after having spent a couple of years learning lean at a company that does it pretty well. I didn't feel as if true flow was being implemented, and was hoping to find some knowledge that only highly experienced consultants could give from years spent at multiple sites. This book disppointed me greatly in my expectations. The way the authors deal with flow is on the surface at best. They talk of taking timings, but don't give details on how to do it well (like leave the stopwatch running so as not to lose observations). They fail to discuss movements of the operator that add to lack of flow. Instead they focus on "cells" that are created where there are piles of WIP between stations. Well, no kidding, they didn't get flow implemented. The book leaves you with the feeling of not having really gotten the whole story, and wondering if this was just a Lean Enterprise attempt at getting you to buy the next book they can come up with meant to answer all unanswered questions.
Stick to Learning to See as far as I'm concerned and move on to other authors.

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Winner of the 2003 Shingo Prize!
Creating Continuous Flow narrows the focus of Learning to See from the door-to-door value stream perspective to achieving true continuous flow at your critical pacemaker processes.
This new workbook explains in simple, step-by-step terms how to introduce and sustain lean flows of material and information in pacemaker cells and lines, a prerequisite for achieving a lean value stream. Creating Continuous Flow takes you to the next level in cellularization where you'll achieve even greater cost and lead time savings.
You'll Learn:Where to focus your continuous flow effortsHow to create much more efficient cells and linesHow to operate a pacemaker process so that a lean value stream is possibleHow to sustain the gains and keep improving

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